Written by Geelong Hot Water GroupReviewed by our licensed plumbing teamLast reviewed July 20269 min readUpdated regularly.
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Quick diagnosis guide.
Hot water symptoms and their most likely causes
Symptom
Most likely cause
No hot water at all
Thermostat or heating element failure
Water only ever warm
Tempering valve mixing too much cold
Breaker keeps tripping
Failed heating element or thermostat
Water pooling around the tank
Internal tank corrosion
System older than 15 years
Replacement usually the better option
Match your symptom to the most likely cause, then work through the safe checks below for your system type.
If you can see water pooling, hear running water inside a cabinet, or smell gas, stop here. Isolate the system and treat it as an emergency.
What actually breaks
The 5 most common causes we find.
Across hundreds of Geelong callouts, most no-hot-water jobs come down to one of these five. Knowing which one you are looking at tells you whether it is a cheap fix or a replacement conversation.
Faulty thermostat
One of the most common faults we find. The thermostat tells the element when to heat; when it fails it either stops calling for heat altogether or sticks on and trips the safety cut-out.
Common symptoms
No hot water at all
Repeated power tripping
Water far hotter or colder than the set point
Licensed work — the terminals behind the cover are live.
Burnt-out heating element
Elements are a wear item — they scale up and eventually burn out. In a twin-element tank the top one usually goes first, which is why some hot water still arrives but nowhere near enough.
Common symptoms
Only a small amount of hot water
Very slow reheating
Breaker trips when the element energises
Licensed work — but a straightforward, affordable repair.
Tempering valve failure
If the water is warm rather than properly hot, the tempering valve may be mixing too much cold water into the hot supply. The tank is fine — the blend is wrong.
Common symptoms
Water only ever lukewarm
Temperature drifts between showers
Scalding water if the valve fails the other way
Licensed work — it is a scald safety device and must be set correctly.
Electrical circuit problems
Sometimes it really is just a tripped breaker at the switchboard. Reset it once. If it trips again straight away, the thermostat or element has failed and is drawing a fault current.
Common symptoms
Hot water circuit off at the board
Breaker trips again immediately
Tank cold on an off-peak tariff
One reset is safe. A repeat trip needs a licensed trade.
Ageing hot water system
Around 10–15 years, repairs get harder to justify. Past 15 years the cylinder itself is usually the next thing to fail, and spending on parts rarely pays for itself.
Common symptoms
Rust staining or damp under the tank
Discoloured hot water
Repeat faults within a short period
We will tell you honestly when a repair is not worth the money.
Safe checks
Work through it by system type.
Before anything else
If you can see water pooling, hear running water inside a cabinet, or smell gas, stop troubleshooting. Isolate the system and treat it as an emergency hot water callout.
Electric storage systems
Check the switchboard: is the dedicated hot water circuit on, and has anything tripped? A tripped circuit that trips again usually means a failed element.
If you are on an off-peak tariff, confirm the tariff is active — a metering or supply issue can leave the tank cold with nothing wrong inside it.
Look for a manual reset button on the thermostat cover. A tripped high-limit is a symptom, not the cause; if it trips again the thermostat needs replacing.
Feel the tank and check the ground beneath it for damp — corrosion is the fault you do not want to overlook.
Gas storage systems
Confirm the gas supply: is the bottle empty, or the isolation valve closed? Check whether other gas appliances still work.
Check whether the pilot is lit through the sight glass, and relight only per the instructions printed on the unit.
A pilot that lights but will not stay lit generally points to a thermocouple or gas valve fault — that is licensed work.
Continuous flow units
Read the error code on the controller and note it down before doing anything else.
Check the inline water filter for debris, and confirm the isolation valves are fully open — low flow can stop the unit firing.
Switch the unit off at the power point or isolation switch for a minute to clear a one-off lockout.
Heat pumps
Check for an error code and confirm the unit has power.
Confirm the fan and compressor are running during a heating cycle — silence usually means a control or refrigerant fault.
Check the boost element setting if the household has been using more water than usual in cold weather.
When to stop and call
Anything involving opening a thermostat cover, gas components, or the sealed parts of a heat pump is licensed work in Victoria. If the checks above have not restored hot water, the fault is inside the system — book a hot water repair, and if the tank is old, read the repair or replace guide first. Related symptoms are covered in common hot water problems.
Solar hot water
After a run of grey Geelong days, check the electric or gas boost is switched on — a cold tank is often just an unboosted one.
Look for the pump running on a sunny afternoon on a split (ground-tank) system; silence points to a pump or controller fault.
Check the controller display for a sensor fault code before assuming the collectors are the problem.
Safe checks versus licensed work
Safe for a homeowner
Resetting a tripped circuit breaker once, and noting whether it trips again.
Reading and writing down an error code.
Checking gas bottle level and isolation valve position.
Clearing leaf litter from a heat pump's airflow or condensate line.
Closing the cold water isolation valve if you find water escaping.
Licensed work only, in Victoria
Removing a thermostat cover or testing an element — the terminals are live.
Any work on gas valves, burners, thermocouples or flues.
Anything inside a heat pump's sealed refrigerant circuit.
Replacing PTR or tempering valves, which are pressure and scald safety devices.
Things specific to Geelong homes
A few local patterns come up repeatedly. Older homes in Norlane, Corio and North Geelong often still run controlled off-peak electric tanks, so a cold morning is a tariff question before it is a fault. Properties beyond the reticulated gas network — the rural edges of Lara and much of the outer Bellarine — run on LPG, where an empty or cold bottle mimics an appliance failure. Heat pumps installed in the tight side passages of period Newtown and East Geelong homes lose the airflow they need, and outdoor units on exposed Bellarine and bayside coastal blocks lose pilots to wind. None of these are faults with the appliance itself, and all are worth ruling out first.
How an electric storage system works
Step 1 of 333%
Request a quote
Tell us what's happening
Answer a couple of quick questions so we can get your hot water sorted.
Across the callouts we attend in central Geelong, Corio, Belmont, Highton and the Bellarine, the overwhelming majority of “no hot water” jobs come down to the same short list. Very few are exotic faults — most are wear items reaching the end of their life.
Faulty thermostat
Burnt-out heating element
Tempering valve issues
Tripped electrical circuit caused by an internal fault
Older systems reaching the end of their service life
Maintenance
How to make your hot water system last longer.
Two small jobs make more difference to the life of a storage system than anything else. Manufacturers such as Rheem and Rinnai recommend both in their owner's manuals, and Australian plumbing practice treats them as routine service items.
Operate the PTR valve occasionally
The pressure and temperature relief valve is the tank's primary safety device. Most manufacturers ask that it be eased open briefly every six months so it does not seize shut with mineral deposits. Lift the lever, let it discharge for a couple of seconds, then release it — the water leaving the drain line will be scalding, so keep well clear of the outlet.
If it will not seat again afterwards, or it drips continuously, the valve is due for replacement. That is licensed work and should be booked in rather than left running.
Replace the sacrificial anode
The anode is a rod that corrodes so the steel cylinder does not. It is consumed over time, and once it is gone the tank starts eating itself. Most homeowners never replace it — which is precisely why so many tanks fail from the inside out.
Checked at around five years and replaced when it is worn, an anode can add years to a storage system for a fraction of the cost of a new one. It is a plumber's job: the tank must be isolated and drained down before the rod comes out.
Local conditions
Hot water in a Victorian winter.
Geelong winter tip
Lag your external pipework before the first frost.
Geelong gets genuine frost most winters, and outdoor systems out at Lara, Batesford and the higher parts of Highton and Bell Post Hill feel it first. Exposed pipework is the weak point — 20 mm external copper should always be lagged with closed-cell insulation to reduce the risk of freezing, along with the PTR drain line and any condensate line on a heat pump.
The good news: the Barwon Water supply across greater Geelong is relatively soft, so scale and sediment cause far fewer problems here than in harder-water parts of the mainland. Most of what we replace is worn or corroded, not clogged.
Repair or replace
When is it worth repairing?
Age is the single best predictor. Use it as a first filter before you spend anything on parts.
0–5 years
Usually worth repairing
Often still under manufacturer warranty. Repair is almost always the right call.
5–10 years
Most repairs remain economical
Elements, thermostats and valves are wear items and are worth replacing at this age.
10–15 years
Depends on the repair cost
A cheap part is fine. A major repair on an ageing tank rarely pays for itself.
15+ years
Replacement is usually better value
The tank is past typical service life; the next failure is likely to be the cylinder itself.
On an off-peak electric system, the tank reheats overnight — if the element or thermostat failed during the day you will notice it the next morning. Check the hot water circuit at the switchboard first; if it has tripped, that itself points to a failed element.
My gas unit has an error code. What now?
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Continuous flow units display a code that identifies the fault area — ignition, flame failure, overheat or water flow. Turning the unit off at the isolation switch for a minute can clear a one-off lockout, but a repeating code needs a licensed technician.
Is it safe to relight a gas pilot myself?
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Only follow the manufacturer's instructions printed on the unit, and stop immediately if you smell gas. If the pilot will not stay lit, the thermocouple or gas valve is the likely fault and needs a licensed gas fitter.
Can cold weather stop my hot water working?
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Yes. Geelong frosts can freeze exposed pipework and condensate lines, and continuous flow units only run their built-in frost protection while they still have power — a unit switched off at the isolation point over winter is vulnerable. LPG bottles can also drop pressure on very cold mornings, which looks exactly like an appliance fault.
How long should I wait for the tank to reheat?
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A storage tank that has been fully drained takes roughly one to two hours to produce usable hot water and around three to four to fully recover, depending on capacity. On an off-peak tariff it will not reheat at all until the off-peak period starts, which is why the problem is often noticed the following morning.
If the checks above haven't solved it, the fault is inside the system. We'll diagnose it on site, tell you exactly what has failed, and explain the options — repair or replacement — with a price before any work begins.